力学适配3D打印软骨支架结构参数优化
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1.天津理工大学 天津市先进机电系统设计与智能控制重点实验室天津;2.天津理工大学 机电工程国家级实验教学示范中心;3.天津市骨植入物界面功能化与个性研究企业重点实验室,嘉思特医疗器材(天津)股份有限公司

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国家自然科学(32271371, U23A6009, 12572351);天津市重点研发计划京津冀协同创新项目(25YFXTHZ00570)


Optimization of Structural Parameters for Mechanically Adapted 3D Printed Cartilage Scaffolds
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1.Tianjin Key Laboratory for Advanced Mechatronic System Design and Intelligent Control, School of Mechanical Engineering, Tianjin University of Technology;2.National Demonstration Center for Experimental Mechanical and Electrical Engineering Education, Tianjin University of Technology

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    摘要:

    骨关节炎引发的关节软骨损伤因自身修复能力有限,现有临床治疗手段难以实现其长期功能性再生。3D 打印仿生支架为软骨组织工程修复提供了有效途径,然而支架打印角度、丝柱直径、间隙等关键参数的协同优化仍是亟待解决的核心问题。已有研究证实 10% 压缩应变是软骨细胞体外增殖的最佳载荷条件,优化支架结构以适配该最佳应变对提升软骨修复效率至关重要。本研究以打印角度(30°、45°、90°)、丝柱直径(1?mm、1.5?mm、2?mm)及间隙(0.3?mm、0.5?mm、0.7?mm)为核心变量,设计构建 15 种不同结构的 3D 打印仿生软骨支架模型,采用有限元仿真方法系统分析 5%-16% 压缩应变下不同结构支架的应变分布规律,重点锁定适配 10% 最佳细胞增殖应变的支架结构参数组合。结果表明,支架的力学响应呈现显著的“角度-尺寸”适配效应。在10%宏观压缩应变下,对于30°和45°支架,丝柱直径2 mm与间隙0.3 mm的组合可使支架内部应变落入最佳增殖区间(10%)的占比最高(分别约为9.994% 和9.379%);而对于90°支架,丝柱直径1.5 mm与间隙0.7 mm的组合表现最优,其最佳应变区间占比约为5.502% 。在相同结构参数下,30°支架的最佳应变占比均显著高于45°和90°支架。综合优化确定的最优参数组合为打印角度30°、丝柱直径2 mm、间隙0.3 mm,该组合在10%宏观压缩下能最大化利于细胞增殖的应变分布。本研究阐明了多参数协同调控支架力学微环境的机制,建立了打印参数与应变分布之间的量化关系,为具有力学适配性的仿生软骨支架的精准设计提供了理论依据与关键技术支撑。

    Abstract:

    Articular cartilage injury caused by osteoarthritis is difficult to achieve long-term functional regeneration with current clinical treatments due to its limited self-repair capacity. 3D-printed biomimetic scaffolds provide an effective approach for cartilage tissue engineering repair. However, the synergistic optimization of key parameters such as printing angle, filament diameter, and pore gap remains a critical challenge. Previous studies have confirmed that 10% compressive strain is the optimal loading condition for in vitro chondrocyte proliferation, making it essential to optimize the scaffold structure to adapt to this optimal strain for enhancing cartilage repair efficiency. In this study, using printing angle (30°, 45°, 90°), filament diameter (1?mm, 1.5?mm, 2?mm), and gap (0.3?mm, 0.5?mm, 0.7?mm) as core variables, 15 different types of 3D-printed biomimetic cartilage scaffold models were designed and constructed. Finite element simulation was employed to systematically analyze the strain distribution patterns of scaffolds with different structures under 5%–16% compressive strain, with a focus on identifying the scaffold structural parameter combinations that best adapt to the 10% optimal strain for cell proliferation. The results show that the mechanical response of the scaffolds exhibits a significant "angle-size" adaptation effect. Under 10% macroscopic compressive strain, for 30° and 45° scaffolds, the combination of a filament diameter of 2?mm and a gap of 0.3?mm yields the highest proportion of scaffold internal strain falling within the optimal proliferation interval (10%), approximately 9.994% and 9.379%, respectively. For 90° scaffolds, the optimal combination is a filament diameter of 1.5?mm and a gap of 0.7?mm, with an optimal strain interval proportion of approximately 5.502%. Under identical structural parameters, the optimal strain proportion of 30° scaffolds is consistently and significantly higher than that of 45° and 90° scaffolds. The comprehensively optimized parameter combination is determined as a printing angle of 30°, a filament diameter of 2?mm, and a gap of 0.3?mm. This combination maximizes the strain distribution conducive to cell proliferation under 10% macroscopic compression. This study elucidates the mechanism by which multiple parameters synergistically regulate the mechanical microenvironment of scaffolds, establishes a quantitative relationship between printing parameters and strain distribution, and provides theoretical basis and key technical support for the precise design of biomimetic cartilage scaffolds with mechanical adaptability.

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  • 收稿日期:2026-01-21
  • 最后修改日期:2026-02-10
  • 录用日期:2026-02-27
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