3D打印多孔钛支架微观孔隙结构和力学性能
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国家自然科学基金项目(51475293)


Micro-pore structure and mechanical properties of porous titanium scaffold using 3D print technology
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    摘要:

    目的 研究3D打印技术制造的钻石分子结构多孔钛支架的微观孔隙结构和力学性能,指导3D打印多孔钛骨科植入物的开发。方法 采用选择性激光熔化(selective laser melting,SLM)和电子束熔化(electron beam melting,EBM)两种金属3D打印制造工艺,制造钻石分子结构多孔Ti6Al4V支架。使用光学显微镜和扫描电镜观察其微观孔隙结构,并使用万能材料试验机对这些支架进行压缩测试。结果 两种3D打印制造工艺都会存在加工误差,并且在表面存在半熔融金属颗粒。SLM工艺相对误差为20.9%~35.8%。EBM工艺相对误差为﹣9.1%~46.8%,且制造不出杆件宽度为0.2 mm的支架。SLM工艺制造的支架抗压强度为99.7~192.6 MPa,弹性模量为2.43~4.23 GPa。EBM工艺制造的支架抗压强度为39.5~96.9 MPa,弹性模量为1.44~2.83 GPa。结论 SLM工艺比EBM工艺制造精度高。支架的孔隙率是影响其抗压强度和弹性模量的主要因素,相同工艺的情况下,孔隙率越大,抗压强度越小,弹性模量也越小;相近孔隙率的情况下,SLM工艺比EBM工艺强度高,弹性模量也高。

    Abstract:

    Objective To study the micro-pore architecture and mechanical properties of porous titanium scaffolds with diamond molecule structure produced by 3D print technology, so as to guide the development of 3D-prinited porous titanium orthopedic implants. Methods Selective laser melting (SLM) and electron beam melting (EBM) were used to fabricate porous Ti6Al4V scaffolds with diamond molecule structure. The micro-pore architectures of those scaffolds were observed using optical microscope and scanning electron microscope (SEM), and universal material testing machine was used to conduct compressive test on the scaffolds. Results Both SLM and EBM techniques had machining error and half-melted metal particles were found on the strut surface. The relative error of strut size produced by SLM and EMB was 20.9%-35.8% and -9.1%-46.8%, respectively. The scaffold with strut width of 0.2 mm could not be produced by EBM. The compressive strength and elastic modulus of the scaffold fabricated by SLM was 99.7-192.6 MPa and 2.43-4.23 GPa, respectively. The compressive strength and elastic modulus of the scaffold fabricated by SLM was 39.5-96.9 MPa and 1.44-2.83 GPa, respectively. Conclusions The manufacturing precision of SLM is higher than that of EBM. Porosity is the main factor that affects the compressive strength and elastic modulus of the scaffolds. In the same process, with the increase of porosity, both the compressive strength and elastic modulus decrease. When the porosities are similar, the scaffolds fabricated by SLM possess higher compressive strength and elastic modulus than those by SLM.

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冯辰栋,夏宇,李祥,王成焘.3D打印多孔钛支架微观孔隙结构和力学性能[J].医用生物力学,2017,32(3):256-260

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  • 收稿日期:2016-05-03
  • 最后修改日期:2016-06-16
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  • 在线发布日期: 2017-06-28
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